Polyester It is manufactured by heating the chemicals such as Maleic, Phthalic, Adipic, Propylene Glycol and Styrene at 200° temperature. It is delivered to our manufacturing plants in 230 kg barrels by our supplier.
Resembling clear water, the polyester are colored with paint pigments in the required button colors. The colored polyester are cast into the cylinders or stick type tubes by adding Cobalt and Mek chemicals to ensure the polyester to be frozen.

The cast liquid polyester are distributed uniformly in the cylinder with centrifugal force. And it is extracted from the cylinder as a plate by being frozen after 30 minutes.

The plates are round cut by a machine called seabream at required lengths and sizes before it is not fully hardened. The pieces extracted in the form of a pill are called as washer. The washers are left for 2 days to be fully hardened. After 2 days, the washers are put onto the automatic power lathe to be formed. On these machines, the model, hole, and rear convex of the buttons are made and taken to the polishing machine.

Circular lines will form on the buttons during the lathe operation. A polishing chamber is used to remove those lines and to achieve a smooth surface. It will be turned in the polishing chamber for almost 1 day, and the mat buttons and the buttons full of lines on their surfaces are polished. The polished buttons are dried, and then taken to the quality control and packaging unit.
During quality control, the defective finished goods are separated. After the necessary quality controls are performed, the goods are packaged and shipped to our customers.

All the finished goods produced in our manufacturing plants are flawlessly passed from the required ecotex, AZO and phthalate testing without any problem.
The ordered plastic and metal buttons are drawn in an electronic 3D environment at the required model, size and thickness. The file with drawn models is copied to the CNC processing machine.
The CNC machine processes the button drawings in the file onto the steel plates. After the processed plates are turned into button molds, they are mounted onto the injection machine. The plastic granules passed through the injection process are melted by the heating coils on the injection machine and turned into a liquid and fluid state. These homogenous granules are injected into the button mold with the pressured applied during the injection process. After the required cooling period, it is frozen and separated its mold. The manufactured goods are separated from its runners, and then it is transferred to our quality control and packaging service unit after its required deburring is performed, and finally, shipped to our customers.